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mm to mil Converter (PCB)

Convert millimetres to mils and back, with the trace widths and clearances the numbers actually map to.

Method & assumptions

1 mil = 0.0254 mm. 1 mm = 39.3701 mil. Mils are thousandths of an inch (also called thou) — not millimetres. This is the mix-up that ruins boards.

Named for PCB use: fab minima, trace widths, clearances, drill sizes, and stackup thicknesses are typically quoted in mils in the US and in mm elsewhere. EDA tools accept either — mixing them silently passes DRC.

Common PCB values

MillimetresMilsWhere it shows up
0.1 mm3.94 milFine-pitch escape trace
0.127 mm5 milCommon minimum clearance
0.15 mm5.91 milAdvanced-spec trace/space
0.2 mm7.87 milTypical low-cost fab minimum
0.25 mm9.84 milDefault signal trace
0.5 mm19.69 milLight power trace
1.0 mm39.37 milPower rail
1.6 mm62.99 milStandard board thickness
2.54 mm100 milClassic 0.1 in header pitch

Why both units exist in PCB design

PCB fabrication grew up in the United States, so trace widths, clearances and drill sizes are quoted in mils, while component packages and board outlines are metric. Most EDA tools let you mix them, which is exactly how a 0.2 mm clearance gets entered where 0.2 mil was meant — a 127× error that passes DRC silently if the rule was set in the wrong unit too.

Frequently asked

How many mils in a millimetre?
1 millimetre equals 39.3701 mils. A mil is one thousandth of an inch (0.001 in = 0.0254 mm).
Is a mil the same as a millimetre?
No — this is the most common PCB error. 1 mil (0.0254 mm) is roughly 1/39 of a millimetre. Mixing them causes silent 25×–127× design errors.
What is 0.1 mm in mils?
0.1 mm = 3.937 mils. Often written as 4 mil in fab-capability sheets.
What is 6 mil in mm?
6 mil = 0.1524 mm. A typical low-cost fab minimum trace/space.
Next step

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